Smart Control Without PLC

Non-PLC
Controller System

Smart motion control solution without PLC.
Easy installation and expansion with serial daisy-chain connection.

Installation Guide Contact Us
Motor Controller

Motor Controller

Individual Motor Control

Hub

Hub

Communication Hub

Daisy Chain
Unlimited Connection

System Components

Core components of the Non-PLC Controller system

Motor Controller Front
Motor Controller Internal PCB Motor Controller Internal PCB 2

Motor Controller

Motor Controller Unit

Core controller for independent motor control. Unlimited daisy chain connection via DIP switch ID setting and RJ45 serial communication.

  • 48V DC Power Input
  • RJ45 Prev/Next Ports (Daisy Chain)
  • 48V BLDC 8-Pin Motor Output
  • S1/S2 Sensor Ports (DIP Configurable)
  • 8-Pin DIP Switch ID Setting
Hub Board

Communication Hub

Communication Hub

Hub that relays communication between PC/HMI and controller groups. Connects to upper systems via USB or Ethernet and manages multiple controller groups.

  • USB/Ethernet Upper Connection
  • Multiple RJ45 Output Ports
  • Real-time Status Monitoring
  • Protocol Conversion Function

System Features

Clear advantages over traditional PLC systems

No PLC Required

Motor control is possible with just the controller, without a separate PLC. System configuration is simplified and costs are reduced.

Daisy Chain Connection

Connect controllers serially with RJ45 cables. Wiring is simple and expansion is easy.

DIP Switch Configuration

Easily set controller ID and operation mode with 8-pin DIP switch. Configure on-site without software.

Real-time Monitoring

Check each controller's status in real-time with Power/Fault LEDs. Immediate response when issues occur.

Sensor Integration

Implement automation logic by directly connecting various sensors such as proximity sensors and limit switches through S1/S2 ports.

Scalability

Unlimited controllers can be connected serially. Simply expand by connecting cables when adding lines.

Official AVANCON Partner

ZPC Technology (Zone Powered Concept)

Swiss AVANCON's innovative zero-pressure accumulation system - 84% energy savings, 30% installation cost reduction

Red Dot
2015
Germany Red Dot Award
Good
Design
2015
Japan Good Design Award

Zone-based Control

Maximize energy efficiency with independent control per zone

Zero-Pressure Accumulation

Safe accumulation without collision/pressure between items

Distributed Autonomous Control

Each zone controls itself without central control cabinet

ASi-Bus Wiring

Easy installation and maintenance

84%
Energy Savings (Low Load)
30%
Installation Cost Reduction
1 min
Component Replacement Time

AVANCON Product Lineup

Conveyor systems optimized for various logistics environments

Roller Conveyor

50mm roller, max 50kg load, zero-pressure accumulation support

  • Pitch options: 40, 55, 75, 100, 125mm
  • Conveyor width: up to 1200mm
  • PA/PU roller material selection

Belt Conveyor

For irregular bottom items, polybags, luggage

  • Quick maintenance
  • Zero-pressure during congestion
  • High energy efficiency

OTU (Omni-directional Transfer)

Diverters, switches, corners, sorter configurations

  • X-double crossing support
  • 48V / 40W DC gear motor
  • PU tire wheels

Incline/Decline Conveyor

Up to 20° incline, zero-pressure accumulation on slopes

  • PU 70° shore roller tires
  • Flat BLDC DC motor built-in
  • ZPA maintained on inclines

Curves

Non-tapered design, integrated ZPC functionality

  • Speed: 0.3 ~ 1.5 m/s
  • PU + PA roller mix
  • No separate components needed

Gravity Conveyor

No drive/control system needed, uses natural gravity

  • Operating gradient: 2.5% ~ 4%
  • Free-running precision ball bearings
  • Zero power operation

Traditional PLC vs AVANCON ZPC

Why choose Non-PLC distributed control system?

Comparison Traditional PLC AVANCON ZPC
Control Method Centralized Distributed Autonomous
Control Cabinet Required (Large) Not Required
Cable Installation Complex, Extensive Minimized (ASi-Bus)
Installation Period Long-term Short-term (Plug-in)
Maintenance Expert Required Replace in 1 minute
Energy Efficiency Always Running On-demand (84% savings)
Scalability Redesign Required Easy Module Addition
Failure Response Entire Line Shutdown Only Affected Zone

Application Areas

Proven solutions across various industries

📦

E-commerce

Distribution Centers

✈️

Airports

Baggage/Security

💊

Pharma/Cosmetics

Precision Sorting

📮

Post/Parcel

Sorting Systems

🚗

Automotive

Parts Logistics

📱

Electronics

Sensitive Items

🛒

Supermarket

Logistics Automation

☀️

Solar

Panel Transfer

TSA Airport Security Approved | Patents in 10+ Countries Worldwide

Interactive Installation Guide

Follow the step-by-step installation process

CTRL-01 CTRL-02 CTRL-03 CTRL-04 Non-PLC Serial Communication System 48V DC Power Bus
Prev
CTRL-01
Next
Fault
S1 S2
Power
Motor
PWR+ PWR-
DIP SW
12345678
ID: 01
M1
Servo Motor
PWR
DET
Proximity Sensor
48V DC Power Supply Line
Step 1

Power Connection

Connect 48V DC power to each controller in parallel.

  • Install power supply unit
  • Connect each controller via branch wiring
  • Verify grounding status
Power (48V DC)
Serial Communication
Sensor (S1)
Motor Output
🔗 Daisy Chain Connection
⚡ No PLC Required
🔄 Easy Expansion

DIP Switch Configuration

DIP SW
12345678

Controller ID Setting

ID: 01

Technical Specifications

Non-PLC Controller System Detailed Specs

Motor Controller Specifications

  • Input Voltage DC 48V
  • Communication RS-485 (RJ45)
  • Connection Method Daisy Chain
  • Max Connected Units Unlimited
  • Sensor Ports S1, S2 (2 channels, DIP configurable)
  • Motor Output 48V BLDC 8-Pin
  • ID Setting 8-Pin DIP Switch

Communication Hub Specifications

  • Upper Interface All protocols via converter module
  • Lower Interface RJ45 x 4
  • Protocol Modbus-based
  • Communication Speed Up to 115200 bps
  • Status Indicators LED (PWR, TX, RX)
  • Supported OS Windows / Linux

Non-PLC Controller Inquiry

Get a customized solution consultation

Contact Us +82-31-8043-5615